Atlas Lean Consulting LLC

Streamline Workflows, Minimize Waste, Boost Productivity

Lean Manufacturing | Continuous Improvement | Advanced Data Solutions

The Challenge Every Growing Manufacturer Faces

Your business is growing, but your operations feel chaotic. Customer demands are increasing, but you're struggling to maintain quality while scaling production. You know there's waste in your processes, but you don't have time to identify and fix it systematically.

You're dealing with:

  • Inconsistent processes that create quality issues and customer complaints
  • Hidden waste that's eating into your margins
  • Data scattered across systems with no clear insights
  • Regulatory barriers preventing you from landing bigger customers
  • Teams working in silos instead of collaborating effectively

What if you could transform these challenges into competitive advantages?

That's exactly what we help manufacturers do.

Mission

To streamline workflows, minimize waste, and boost productivity through careful observation, analysis, and hands-on implementation of lean principles combined with advanced data solutions.

Our Unique Capabilities

Rapid Scaling for Customer Demand

Support growth, land new accounts, and keep up with changing requirements through systematic process optimization.

Overcoming Quality System Barriers

Achieve compliance for high-standard customers through lean, auditable quality systems that attract and retain top clients.

Real-Time Data Visibility

Unlock your data's value with actionable tools and dashboards. Replace gut feel with evidence-based decision making.

Measurable & Sustainable ROI

We support you through the Control phase to ensure improvements stick and show up in your bottom line.

Process Stability & Quality

Reduce customer complaints and variability with robust procedures and documented processes.

Advanced Analytics Without Headaches

Harness your data even if systems are disconnected. We build the pipelines and tools to uncover hidden patterns.

Our Process

Our proven methodology transforms manufacturing operations through systematic improvement. Each phase builds on the previous, ensuring sustainable results and lasting change.

1

Structured Intake

We spend time at your site to interview stakeholders, engage them in productive discussions, and gather baseline data through observations. This enables us to accurately map the current reality and align all stakeholders with a clear, specific outcome.

2

Defined KPIs

We align on clear, measurable KPIs so impact is tracked from day one.

3

Modern Data Analysis

Custom software and analyses to translate your data into timely, actionable insights.

4

Action Plan & Sustainability

Prioritized fixes and pilot projects with controls, standard work, and audits so gains don't slip.

5

Long Term Engagement

We stay involved until the improvements hold and teams can run them confidently.

Services

Lean Projects

Value stream mapping, waste reduction, DMAIC, 5S, and other process improvement initiatives to build lasting organizational capability.

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Training

Deliver Yellow Belt and Green Belt Lean Six Sigma programs, writing effective standard operating procedures, technical writing, and advanced problem solving.

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Validation

Implement validation programs aligned with industry standards, including IOPQ, cleaning validation, packaging and shipping testing, and software validation.

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Regulatory Readiness

Support your business in meeting the requirements for certification and registration with accredited bodies. We guide you through preparation, documentation, and audit readiness.

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Supplier Quality Programs

New supplier evaluation, backup supplier requirements, ongoing monitoring systems, and scorecard system development to ensure consistent quality throughout your supply chain.

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Laboratory/Quality Control

Establishing QC labs, test records management, sampling plans development, and comprehensive quality control system implementation.

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Data & Software Solutions

Develop custom dashboards, data pipelines, and automated reporting systems that turn your manufacturing data into actionable insights.

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Meet the Team

Abdellah Achouham

Abdellah Achouham

16 years Manufacturing Engineering & Quality Control

MBA in Business Analytics (Fitchburg State)

Six Sigma Black Belt (ASQ)

Certified Manufacturing Engineer (ASQ)

Colin Moore

Colin Moore

10 years Quality Control & Assurance

B.S. in Biotechnology (Worcester State)

M.S. Biostatistics (in progress, Louisville)

Data, Statistics, and software expert, 10+ years in Quality

Contact Us